Vulcan Industrial Series

Thyristorised Welding Rectifier

Heavy-Duty 200A - 600A DC Arc Welding Rectifiers Engineered for Continuous Precision Industrial Fabrication.

Thyristorised Welding Rectifier

High-Efficiency Heavy-Duty DC Welding Power Source (200A / 300A / 400A / 600A)

₹35,000.00 - ₹130,000.00 / Piece FOB / CIF Export Rates Available | Minimum Order: 1 Piece
Rated Arc Current 400 Amp (Available: 200A - 600A DC)
Input Supply Voltage 415V ± 10%, 3-Phase, 50/60 Hz
Cooling Method Forced Air Cooled
Insulation Class Class H Pure Copper Winding
Duty Cycle 60% @ Maximum Current Capacity
Overall Efficiency 85% Electrical Efficiency

Manufactured under strict ISO 9001:2015 certified quality controls, the Vulcan Thyristorised Welding Rectifier series delivers exceptional arc stability, minimal spatter, and precise stepless current adjustment. Engineered specifically for demanding industrial applications across shipbuilding, steel erection, heavy fabrication, railway manufacturing, and petrochemical refineries.

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Technical Specifications & Model Comparison

Parameter / Specifications Units WR20TH WR30TH WR40TH WR60TH
Input Power Supply Volts / Hz 415 V ± 10%, 3-Phase, 50/60 Hz AC
Open Circuit Voltage (OCV Max) V DC 80 V 80 V 95 V 95 V
Welding Current Range Amps DC 10 – 200 A 10 – 300 A 10 – 400 A 10 – 600 A
Max Current @ 60% Duty Cycle Amps DC 200 A 300 A 400 A 600 A
Input KVA Rating KVA 12 KVA 17 KVA 22 KVA 40 KVA
Current Regulation Control Type Stepless Solid-State Thyristor Control (With Remote Controller Unit)
Insulation Class & Transformer Type Class Class H Insulation (100% Double-Enameled Copper Wound)
Cooling System Type High-CFM Industrial Forced Air Cooling Fan System
Enclosure Dimensions (L × W × H) mm 790 × 310 × 690 945 × 380 × 770 945 × 380 × 770 970 × 460 × 830
Approximate Net Weight kg 95 kg 130 kg 140 kg 180 kg
Manufacturing Standard Standard Conforms to IS 4559 : 1993 / ISO 9001:2015 International Standards

Key Engineering Advantages & Features

Stepless Solid-State Control

Advanced thyristorized phase control ensures real vertical characteristic curves, guaranteeing stable arc performance, smooth metal droplet transfer, and precise current delivery even over long welding cables.

Built-in Hot-Start & Anti-Stick

Integrated electronic 'Hot Start' provides instant arc ignition without electrode sticking. The anti-stick mechanism automatically reduces short-circuit current if an electrode fuses to the workpiece.

Industrial Thermal Protection

Equipped with thermal runaway protection sensors and H.F. interference suppression, safeguarding internal thyristor modules against voltage spikes, continuous heavy overloads, and high ambient temperatures.

Heavy Duty Construction

Encased in a powder-coated mild steel chassis treated for rust prevention. Built to operate continuously in harsh environments including cement mills, offshore yards, and dusty steel plants.

Remote Control Accessibility

Supplied with a robust remote control pendant unit, enabling welders to adjust current output directly at the welding location up to 30+ meters away from the primary machine.

85% Electrical Efficiency

Optimized magnetic core design with Class H copper windings minimizes open-circuit electrical losses, leading to lower energy costs during high-volume production shifts.

Industrial Applications & Target Sectors

Shipbuilding & Maritime Yards

Delivers steady DC arc performance for thick plate butt welds, hull jointing, and structural stainless or carbon steel assemblies requiring radiography-quality weld beads.

Heavy Structural Fabrication

Ideal for boiler construction, bridge erection, crane girder fabrication, and pressure vessel manufacturing utilizing continuous E7018, E6010, and alloy electrodes.

Mining, Steel & Cement Plants

Engineered to handle severe voltage fluctuations and extreme dust conditions commonly present in heavy metal process lines, quarry repair, and mill maintenance.

Frequently Asked Questions (FAQ) for Global Buyers

Q: Why select a Thyristorised Welding Rectifier over traditional transformer welders?

A: Thyristorised rectifiers convert AC to smooth DC current with solid-state precision. This eliminates arc spatter, provides stepless fine tuning, and maintains constant current output regardless of arc length or input voltage fluctuations.

Q: What primary maintenance is required for continuous overseas operation?

A: Due to static solid-state thyristors and forced air cooling, routine maintenance is limited to clearing dust from cooling louvers and checking output cable lugs periodically. No mechanical moving parts exist inside the transformer core.

Q: Are customized input voltage options available for export destinations?

A: Yes. While standard units are configured for 415V 3-Phase 50/60Hz, Canary Electricals customizes transformer primary tappings for 380V, 440V, or 480V 3-Phase supplies to meet specific country grid standards upon request.

Q: What is the lead time and standard export packaging configuration?

A: Standard models are dispatched within 1 week. Export units are wrapped in moisture-barrier film and packed inside heavy-duty wooden crates or steel-banded pallets suitable for FCL and LCL ocean transport.

Request Detailed Technical Catalog & Quotation

Contact our technical export engineers to receive complete technical data sheets, dimensional drawings, pricing schedules, and international logistics details.

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